Crews Letter #2006 09    There Are Few Accidents in this World

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There are many mistakes.

A few of our mistakes catch up with us and we call them accidents.

 

 

Good Morning Ladies and Gentlemen:

 

As we left Pula in August, 2001, we lost propulsion.  The engine was running, but the propeller was not.  The drive shaft had separated from the engine at the transmission.  We sailed back into Pula.  Anchored.  Elan arranged for the technician of a charter company there to come aboard and reconnect the shaft.

 

While motoring out of Skiathos in July, 2006, it happened again.  This time we anchored at Koukounaries.  Fred opened the screws, slid the shaft back into the coupling and tightened them.  It worked for the next two weeks.  It slipped a couple of times more. The shaft did not separate from the coupling.  Each time tightening the screws stopped the problem.  After the second time we got longer screws and added locking nuts.   He also drilled a hole <2mm deep> in the shaft to receive the set screw.  This worked for a week.  Then it came out as we started a long passage from Kyros Panagia to Lesvos

 

Some pictures and technical data.

 

Note: All the red is rusted iron fillings that have come out of the coupling.

 

Note: The side opening is clamped shut and the screws are bent.  The shaft is loose except for the set screw.

 

Engine:                       Yanmar     4JH3E      56 HP

Transmission:            Kansaki    KM3A1    Gear Ratio: 2.64

Shaft   OD                  30mm

 

The shaft came loose while we were taking up the anchor.  Fred thought we would sail and fix it when we got to Ayvalik. <MISTAKE #1 >  Knowing that the shaft could be separated he should have put a stop on it to prevent it being pulled out of the boat.

 

The winds, Bf7 and 8,  were too strong for a ninety mile passage, so we sailed back into Kyros Panagia and anchored under sail.  When we got under the shelter of the island and the boat was on an even keel, the bilge pump started pumping the ocean out of the boat.  A look in the engine room showed that this time not only had the shaft been separated from the coupling, it had been pulled out of the shaft seal and left an open hole for the sea to come in.  Fortunately, the sacrificial anode on the shaft and the strut had stopped the shaft’s attempt to escape.  We put a plug in the seal. 

 

After we got anchored, it was easy enough to swim under the boat and push the shaft back into the boat. 

 

<<This winter, while she is out of the water, we will move the anode a bit aft to keep the shaft in the seal.>>

 

Perception, like most boats her size has a bilge pump and float switch in the bottom of the bilge to automatically pump out any water that gets in the bilge. <MISTAKE # 2>.  The bottom of the bilge is not the lowest inside of the boat when she is heeled.

 

It was during this sail, with lots of water in the boat and the boat heeled to the rail in the water that we got water in the battery charger and the refrigerator compressor.  Both of these devices have electronic circuit boards which do not tolerate submersion.  They probably don’t even do well with a gentle sprinkling of salty sea water.

By the time we anchored in Kyros Panagia the second time, the frige was fried.  We started the generator to charge the batteries and fried the charger.  It wasn’t until we got to Ayvalik and an electrician took the charger apart that we understood what we had done.

 

<<This winter we will add floats and a warning whistle for water in either side of the bilge.>>

 

With strong winds and some water in the bilge we had baptized the frige on the port tack leaving going out and the charger on the starboard tack coming back.   This was not one or three accidents.  It was two mistakes.

 

The replacement circuit board was available in Izmer.  Anker Marine from Marmaris arranged for a new battery charger and fabricated a new coupling.  Their man Ali installed them here in Ayvalik ten days after we sent the bad ones to Marmaris.   Coming back to Turkey to get repairs was not a mistake.

 

While we are on the subject, an additional 6,000 words:

 

 

 

 

We sailed past this boat on our way in and out of Sigri, Lesvos where we anchored without benefit of an engine.

 

Be Prepared to Live with Mistakes,

Phyl & Fred

 

 

 

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